It wasn't as bad as I feared it might be, but it wasn't trivial either.
Our 2011 MacMini Server (2.6 GHz Core 2 Duo) has 2 each 500 GB Hitachi SATA drives. I was under the impression that they were in a RAID mirror, but some things didn't make sense....
I have a 1 TB SATA drive in a Firewire external enclosure that I bought and installed with the Mini, thinking it would be for backups and the like.
IIRC, when I set up TimeMachine it grabbed a disk to hold the backups without any action on my part. I assumed it would use the 1 TB drive.
Well, it turned out that the drives weren't mirrored. And TM was using one of them for the backup. A few months ago the drive used for the TM backup started having SMART errors.
I ordered a couple of Seagate Momentus XT 500 GB Hybrid drives to replace them. I put it off for a long time because I though the drives were in a mirror, thought the drives were 750 GB and that I would have issues doing the OS transfer and partition stretching, etc., etc. A week or so ago I looked at the box again, realized the drives were 500 GB, realized I didn't have a mirror, and figured it was time to stop procrastinating about it.
I used Carbon Copy Cloner to clone the drives to the new disks using an external USB interface. It had problems with the 2nd hard drive due to the bad sectors or whatever, but eventually decided it was done. I then turned off the Mini, keeping it off until this weekend.
I used some instructions from iFixit and elsewhere on how to get to the disks inside the Mini. I had a toolkit from Newer Technology (various uncommon Torx screwdrivers, spudgers, tweezers, etc.) that was essential.
It took less than an hour, even with having trouble getting the bracket for the 2nd ("lower" in the mini when you're working on it, AKA "upper") back in place, even after having to reassemble the IR cable after pulling the connectors out when I slid out the motherboard without lifting off the connector. No extra screws! WhooHoo!
Oh, the drive that is failing has a sticker on it with some bar codes that seem to indicate that it was "repaired" or "refurbished" before. The one that is Ok is newer and doesn't have any extra bar codes. Hmm...
This exercise gives me a lot more respect for the folks in China who put these things together!
So far, it seems fine - I wouldn't want to do it again, though. I set TM to use the external drive for backup - we'll see how that goes.
It makes no sense to run a mirror in these things - the disks are so hard to get to that there's no benefit over having an external mirror and backup.
Cheers,
Scott.
(Who also has a new PC he needs to start putting together...)