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New Refining: My materials can be the flimsiest plastic
as long as it doesn't leach any chemicals when subjected to ice water.

It only has to "support" 3 ice cubes, and the base can clip into the top coil (or grid or whatever the thing makes best) via some type of simple pressure boot socket.

It is better for both pieces to be easy to cut with a standard kitchen scissors, without shattering, so a bit of flexibility would be good. That is why I envision the top piece as a coil since it will be easy to resize. This allows for a single manufacturing size that will fit different final targets without having to carry multiple size/skus.

If possible, I'd like to print designs on the sides/top on the fly for customization.
New Most plastic satisfies that. Why not experiment with SS wire
I still can't picture why this is so complicated.

But why not get some stainless steel wire to make some prototypes?

E.g. 316L Stainless (Low carbon, very corrosion resistant. Overkill for this application.)
http://www.mcmaster....teel-wire/=l3c4c2

#92705K17 - 0.064" diameter, 1/4 pound spool (22 feet long). $18.01 plus tax and shipping.

That diameter is between 14 and 15 gauge wire so is reasonably robust. It has a soft temper so should be easy to bend (and should be strong enough to keep its shape). There's a spring-tempered version as well.

http://www.component...ile-strength.html gives the tensile strength as 220 - 250 ksi (220-250,000 psi). It should easily hold some ice cubes.

You can do calculations to determine what is the minimum size wire you need given the known weight (roughly 19 g each according to http://wiki.answers....d_size_tray_weigh so 3 ice cubes = 57 g or a little over 2 oz), the material you want to use and the shape. I haven't done the calculations. No guarantees that this wire will work for you - just a gut feeling. You'll need to experiment.

HTH a little.

Cheers,
Scott.
New It's not complicated
There are just many choices and options to discard before coming up with the final simple item.

thanks for the info
     Materials choice / design? - (crazy) - (14)
         dont think you can patent a bong, prior art -NT - (boxley) - (1)
             Which this isn't -NT - (crazy)
         It's not clear what you want. [tyop] - (Another Scott) - (10)
             Another option is a "fritted glass disk". - (Another Scott) - (9)
                 Time sink - (drook)
                 Very cool but way too expensive. - (crazy) - (7)
                     3D printers... - (folkert) - (6)
                         Refining: My materials can be the flimsiest plastic - (crazy) - (2)
                             Most plastic satisfies that. Why not experiment with SS wire - (Another Scott) - (1)
                                 It's not complicated - (crazy)
                         And if some day I crumble and actually get one - (crazy) - (2)
                             NASA is experimenting with similar machines. - (Another Scott)
                             Yes... - (folkert)
         This looks interesting - (crazy)

The tautological prime conjecture states that the tautological prime conjecture is true.
41 ms