The whole theory of 6 Sigma is based on incremental statistical improvement in the production of large numbers of identical widgets.
6σ can be applied to manufacturing, but in its most general form, it can be applied to any process. [link|http://en.wikipedia.org/wiki/Six_sigma|E.g.]:
Six Sigma has now grown beyond defect control. It can be defined as a methodology to manage process variations that cause defects, defined as unacceptable deviation from the mean or target; and to systematically work towards managing variation to eliminate those defects[6]. The objective of Six Sigma is to deliver world-class performance, reliability, and value to the end customer.
It comes down to having metrics for your process, and metrics for the result, and continuously examining the metrics and making adjustments to reduce the deviation from expected results.
6σ is shorthand for a process; ISO 9000 (and relatives) is shorthand for a process; TQM is shorthand for a process. They can all be applied to software, to some extent. They're all based on ideas popularized by [link|http://en.wikipedia.org/wiki/W._Edwards_Deming|W. Edwards Deming].
If the 6σ process at work is driving you nuts, do what you can to make it better. Read up on Deming's writings. [link|http://www.multi-platforms.com/Tips/Deming.htm|Deming's 14 Points for Software Development] may be a good place to start.
My $0.02.
Cheers,
Scott.
(Who is suspicious of silver bullets; who notes that Microsoft claims to have instituted 6σ; and who notes that Deming's 14 points would argue against outsourcing and offshoring.)